0L
Hydraulic oil
Line 03 · Electric
Silence.
Sustainability.
100% electric, zero hydraulic oil. Reduced electric consumption vs a traditional hydraulic without inverter, minimum emissions, servo-electric dynamics for clean environments. The press brake for those looking ahead.
01 — The machine
The future of bending is electric.
E.DCA eliminates hydraulics completely: no oil, no cylinders, no filters to replace. Brushless servomotors and poly-V belts transmit motion to the ram without pressurised hydraulic fluid. Maintenance cut to a quarter, minimal operating costs: technical documentation supporting ESG and LCA pathways is provided on request based on the chosen configuration.
−75%
Maintenance
<65 dB
Noise level
02 — Distinctive advantages
Three things that make it different.
Not a one-size-fits-all machine. Every detail addresses a specific problem in the customer's process.
01
Zero oil, zero leaks
100% mechanical transmission via servomotors and belts. No leaks, no waste-oil disposal, no contamination in clean workshops (food, pharma, automotive).
02
Zero thermal drift
Without the thermal expansion of pressurised oil, the ram holds position to hundredth-of-a-millimetre tolerances. Ideal for precision bending and small batches.
03
ESG ready
Lower CO₂ emissions vs a traditional hydraulic without inverter, quantified at commissioning on the customer's production mix. Technical documentation available for LEED and BREEAM certifications and Industry 4.0/5.0 schemes.
03 — Production
In action, from your shop floor.
The E.DCA electric: zero oil, reduced consumption, fast dynamics. Servo-electric technology entirely Made in Italy.
> 500
Machines installed
20+
Countries served
04 — Built to measure
Everything is customisable.
There is no standard press brake. Force, length, axes, automation, safety devices: every parameter is sized on your real process.
- Force from 40 to 200 tonnes
- Useful length up to 4.200 mm
- High-density brushless servomotors
- Zero-oil maintenance
- Technical documentation for ESG / LCA workflows on request
- 5.0-ready technology
05 — Configurations & limits
You don't pick a model.
You don't pick a model.
We design your E.DCA.
90% of the E.DCAs leaving Mariano Comense are not from a catalogue. We define the operating envelope together, then size the machine to your part. Below is the range we work within.
Nominal force
40 → 200 t
Useful length
1.250 → 4.200 mm
full-electric technology, zero oil
CO₂ savings
up to 60 %
vs equivalent hydraulic
What we size to order
- Tonnage and length — sized to the critical part, not picked from a catalogue
- Servomotors — torque and power sized to the machine cycle, not the worst case
- Daylight and stroke — adapted to housing height, box sections, special tooling
- Back gauge — number of axes, X/R/Z stroke, extra fingers, dedicated profiles
- Tool clamping — manual, pneumatic or automatic tool change
- Sheet followers and supports — CNC-driven sheet followers, retractable supports, bend-and-flatten table
- CNC and software — Cybelec, Delem, ESA with 3D simulation, ERP integration
- Safety devices — Lazer Safe, MCS, photocells, destination-compliant guards
- Automation — integrated robots, ATC, robotic cells for series production
How we get to the machine
- 01Analysis of the critical part
Drawing, material, thickness, flat development, required tolerance. We calculate the force and dynamics needed.
- 02FEM feasibility study
Structural simulation of frame, beam and table on your load. Deflection check and crowning sizing.
- 03Component configuration
Servomotors, CNC, back gauge, safety devices and accessories selected for your production mix. No over-engineering.
- 04Construction and testing
Assembly and testing at the facility. No-load and under-load testing, operator training before shipment.
06 — Range E.DCA
6 tonnages.
6 tonnages.
Precision full-electric.
From 40 to 200 tonnes, from 1.25 to 4.2 metres. Configure your E.DCA by choosing the tonnage × length combination that covers your critical part.
TONNAGE × WORKING LENGTH
TONLENGTH (m)
1,25
2,2
3,2
4,2
40t
65t
110t
150t
175t
200t
Combination available from catalogue · each tonnage can be paired with the highlighted lengths
GEOMETRY · STROKE / DAYLIGHT / THROAT BY RANGE
Micro
40 / 65t
Stroke350 / 400 mm
Opening550 / 600 mm
Throat300 / 500 mm
Small
110 / 150 / 175 / 200t
Stroke400 / 500 mm
Opening600 / 750 mm
Throat300 / 500 / 750 mm
Not sure which stroke you need?
Configure your E.DCA →
07 — Request info
Configure your E.DCA electric press brake.
Fill in the form: we will get back to you within 24 working hours with a technical configuration and a tailored quote.
FAQ
Everything about the E.DCA electric press brake.
Answers to the most common questions. For specific requirements write to info@pgsrl.eu.
What is a 100% electric press brake?
The E.DCA is a fully electric press brake: beam motion is driven by servomotors and recirculating-ball belts/screws. Zero hydraulic oil, zero leaks, minimal consumption and silent operation for precision workshops.
What are the advantages of the E.DCA?
Reduced electric consumption vs a traditional hydraulic without inverter, reduced CO₂ emissions (exact quantification depends on production mix and is measured at commissioning), no oil (clean environments — food, pharmaceutical), direct servo-electric control at the bottom dead centre, noise level under 70 dB.
What tonnages does the E.DCA range cover?
The E.DCA electric press brake covers 40 to 200 tonnes with useful lengths up to 4.200 mm. Optimal configuration for light carpentry, precision sub-supply and small/medium production runs.
Is the E.DCA suitable for small parts and clean environments?
Yes: zero oil, silent cycle and hundredth-millimetre repeatability make it suitable for medical, aerospace and electrical-cabinet sub-supply.
Can the E.DCA be used in cleanrooms or food environments?
Yes. The absence of hydraulic oil makes it suitable for cleanrooms, food and pharmaceutical work, and environments with cleanliness constraints.
Which CNC does the E.DCA come with?
CNC ESA S875W standard. The E.DCA is particularly suited to robotic integration and automated cells.
Your machine is waiting for you.
Configure it with us. Thicknesses, materials and annual volumes are enough to get started with a solid quote.
Deep dive
E.DCA press brakes: the electric series.
The E.DCA series is PG SRL's fully electric press brake: no hydraulic system, transmission via recirculating-ball screws, brushless servomotors. Available up to 200 tonnes with useful lengths from 1,25 to 4,2 metres.
Transmission
A high-precision pair of ball-screws moves the ram via pulleys and toothed belts. Brushless servomotors with absolute encoder on each axis: position and speed are known instant by instant.
Servo-electric control
Hundredth-millimetre repeatability on the Y axis without hydraulic lag or thermal drift of the fluid.
Working environment
No oil, no leaks, substantially reduced noise. Minimal maintenance compared to a hydraulic press: automatic lubrication of the screws, periodic belt check, no oil changes. Suitable for clean departments and certified environments.
When to choose E.DCA
Small and medium parts where repeatability is critical: automotive, white goods, contract, lighting, metal furniture. High-cadence cycles, frequent set-ups, attention to consumption and environmental cleanliness.
Calculation tools
Run the numbers first.
Three free PG calculators, real-time and with the formulas explained — from the bend to the right machine.
Calculator
Bending force & parameters
Tonnage, V-die, inner radius, minimum flange and springback — with the suggested PG machine.
Open the calculator → CalculatorDevelopment & K-factor
Bend allowance, bend deduction and flat pattern (DIN 6935), plus your real K from a bent sample.
Open the calculator → CalculatorRadius bending · Calendering
Step-by-step bump table for large radii without a radius punch: angle per hit, pitch and arc development.
Open the calculator →