finoa 60%
Savings energ.
Linea 02 · Hybrid
Speed.
Efficiency.
Electric servomotors + hydraulics. All the advantages of both technologies, no compromise. Up to 60% energy savings, fast dynamics, reduced maintenance.
01 — The machine
Energy spent only when needed.
The H.DCA is a servo-assisted press: servomotors move pressurised oil only during the active phase of the cycle. No pump running idle, no thermal dispersion, no noise. Result: up to 60% lower consumption and clearly superior dynamics over traditional hydraulic presses.
320t
Force max
8m
Useful length
02 — Distinctive advantages
Three things that make it different.
Not a one-size-fits-all machine. Every detail addresses a specific problem in the customer's process.
01
Servoassistenza intelligente
Brushless electric servomotors drive the hydraulic pump only during active phases of the cycle. Instant response, zero idle consumption.
02
Dinamica rapida
Approach and return times faster than a traditional hydraulic without inverter, thanks to servomotors driving the oil only during the active phases of the cycle. Reduced idle pauses, better throughput.
03
Silenzio operativo
Without a continuously running pump, workshop noise drops below 70 dB(A). Better working environment, easier acoustic compliance.
03 — Production
In action, from your shop floor.
La H.DCA hybrid: il meglio di hydraulic ed electric. Force alta, consumption bassi, ciclo veloce.
> 500
Machines installed
20+
Countries served
04 — Built to measure
Everything is customisable.
There is no standard press brake. Force, length, axes, automation, safety devices: every parameter is sized on your real process.
- Force from 65 to 320 tonnes
- Useful length up to 8.200 mm
- Servomotors brushless ad alta efficienza
- Recupero energia in frenata
- CN identico a DCA — formazione zero
- Connessione MES / Industry 4.0 nativa
05 — Configurations & limits
You don't pick a model.
You don't pick a model.
We design your H.DCA.
90% of the H.DCA units leaving Mariano Comense are not in the catalogue. We define the operating envelope together, then size the machine to your part. Below is the range we work within.
Force nominale
65 → 320 t
Length utile
2.200 → 8.200 mm
servoassistenza hybrid
Savings energia
up to 60 %
vs hydraulic convenzionale
What we size to order
- Tonnage and length — sized to the critical part, not picked from a catalogue
- Hybrid package — pumps, servomotors and hydraulic unit sized to the real cycle
- Daylight and stroke — adapted to side heights, deep box sections, special tooling
- Back gauge — number of axes, X/R/Z stroke, extra fingers, dedicated profiles
- Tool clamping — manual, hydraulic, pneumatic or automatic tool change
- Sheet followers and supports — CNC-driven sheet followers, retractable supports, bend-and-flatten table
- CN e software — Cybelec, Delem, ESA con simulazione 3D, ERP integration
- Safety devices — Lazer Safe, MCS, photocells, destination-compliant guards
- Automazione — robot integrati, ATC, celle robotizzate per alta cadenza
How we get to the machine
- 01Analysis of the critical part
Disegno, materiale, thickness, sviluppo, tolleranza required. Calcoliamo force e dinamica necessarie.
- 02FEM feasibility study
Structural simulation of frame, beam and table on your load. Deflection check and crowning sizing.
- 03Configuration componenti
Hybrid package, CNC, back gauge, safety devices and accessories selected for your production mix. No over-engineering.
- 04Construction and testing
Assembly and testing at the facility. No-load and under-load testing, operator training before shipment.
06 — Range H.DCA
6 tonnages.
6 tonnages.
Efficienza hybrid su misura.
From 110 to 320 tonnes, from 2.2 to 6.2 metres. Configure your H.DCA by choosing the tonnage × length combination that covers your critical part.
TONNAGE × WORKING LENGTH
TONLENGTH (m)
2,2
3,2
4,2
5,2
6,2
110t
150t
175t
200t
250t
320t
Combination available from catalogue · each tonnage can be paired with the highlighted lengths
GEOMETRY · STROKE / DAYLIGHT / THROAT BY RANGE
Small
110 / 150 / 175 / 200t
Stroke400 / 500 mm
Opening600 / 750 mm
Throat300 / 500 / 750 mm
Medium
250 / 320t
Stroke500 / 600 mm
Opening700 / 850 mm
Throat300 / 500 / 750 mm
Not sure which stroke you need?
Configure your H.DCA →
07 — Request informazioni
Configure your Press brake H.DCA — Hybrid.
Fill in the form: we will get back to you within 24 working hours with a technical configuration and a tailored quote.
FAQ
Everything about the H.DCA hybrid press brake.
Answers to the most common questions. For specific requirements write to info@pgsrl.eu.
What is a hybrid press brake?
The H.DCA is a servo-assisted hybrid press brake: combines the power of traditional hydraulics with high-efficiency servomotors that drive the pump only when needed. Result: up to 60% less electrical consumption compared to a standard hydraulic press.
What are the advantages of H.DCA over DCA?
Faster cycle (idle times reduced up to 30%), lower energy consumption, reduced noise, cooler hydraulic oils (less maintenance), greater precision in speed control.
Quali tonnages copre la range H.DCA?
The H.DCA hybrid press brake covers 65 a 320 tonnes con useful lengths up to 8.200 mm. Ideal for produzioni in serie ad alta cadenza.
Is the H.DCA suitable for 24/7 production?
Yes. Designed for intensive production cycles, with a hydraulic unit sized for continuous duty and optimised cooling.
Quanto si risparmia in manutenzione compared to a traditional hydraulic press?
Maintenance ordinaria lower di circa il 30-40%: less hydraulic oil, lower operating temperatures, reduced component wear.
Quale CNC equipaggia l'H.DCA?
CNC ESA S875W as standard. On request we support MES, ERP and Industry 4.0 connections for full process traceability.
Your machine is waiting for you.
Configure it with us. Thicknesses, materials and annual volumes are enough to get started with a solid quote.
Approfondimento
Press brakes H.DCA: la serie hybrid.
The H.DCA series is PG SRL's hybrid press brake: combining hydraulic power with the efficiency of electric drive. Range 65 – 320 tonnes, useful lengths from 2.2 to 8.2 metres.
Come funziona l'ibrido
Variable-displacement pumps driven by brushless servomotors: oil flows only when needed, at the pressure and rate required by the cycle. No continuous bypass, no idle losses.
Energy savings
On the intermittent cycles typical of fabrication — alternanza di pieghe, manipolazione del part, cambio tool — il consumo elettrico cala up to 60% compared to a traditional hydraulic press. Hydraulic oil più freddo, durata significativamente estesa, intervalli di sostituzione raddoppiati.
Performance
Faster accelerations in approach and return phases, lower noise, more responsive ram. Precision and repeatability in line with hydraulic presses of equal tonnage.
When to choose H.DCA
Medium-series production, continuous shifts, sensitivity to energy costs and fluid maintenance. For very high thicknesses the hydraulic DCA remains better suited; for small parts and extreme repeatability, the E.DCA electric.